Orbital Automation Private Limited

• Completely electric servo riveting head. 
• Precise Control of process parameter.
• Built in Process Monitoring without external hardware.
• Stroke control using HMI.
• Multiple programmable strokes possible as per variant. 
• Cycle time optimization with high speed approach and slow riveting. 
• Detect correct length of rivet before riveting.
• Detect force applied during riveting from servo feedback.
• Detect stroke taken by machine from servo feedback to avoid incomplete riveting.
• Safety brake is included as standard.
• High energy efficient.
• Fast approach, controlled pressing.Time optimization, increasing productivity.
• Negligible Maintenance.
• Long Life.

Additional Information:

• Production Capacity: 200
• Delivery Time: 5 weeks
• Packaging Details: Wooden Box

We are leading manufacturers of Riveting Machine in india for over 40 years. We manufacture Riveting Machine for all applications in automobile, electrical segments, home applicances, luggage, furniture, etc available in standard portfolio.

We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting.

• Over 12,000 installations across the world
• Market leader in India
• Low maintenance & reliable
• Experienced service back up
• Rigid & Robust construction withstanding heavy abuse
• Innovative process monitoring feature available with a built in load cell in the powerhead.

• Radial Riveting Machine is suitable for diameter up to 16mm MS rivets.
• Low tranverse forces allow simple fixturing without the need for rigid clamping
• Minimum friction and little heat development results in excellent finish since the tool itself does not rotate.
• Recommended for hard rivet materials, as the deformation of the material is a bit softer, thus reducing the risk of cracks.
• Machine can rivet from freely swiveling joints to clamped, torque resisting joints.
• Accessories available are : Pressure Pad 
• Innovative process monitoring feature available with a built in load cell in the powerhead.
• Low maintenance & reliable
• Experienced service back up
• Rigid & Robust construction withstanding heavy abuse

• Pneumatic Riveting Machine is suitable for diameter up to 12mm MS rivets.
• Compressed Air pressure required is 2 - 6 Bar.
• Machine can rivet from freely swiveling joints to clamped, torque resisting joints.
• Accessories available are : Multi-Point, Multi-Spindle, Pressure Pad & Roll Forming Head
• Innovative process monitoring feature available with a built in load cell in the powerhead.
• Low maintenance & reliable
• Experienced service back up
• Rigid & Robust construction withstanding heavy abuse

• For Pneumatic and Hudraulic Riveting machine, provision for a Load Cell built-in the Powerhead for correct force measurement.
• Servo Riveting has built-in Process Monitoring feature without any extra hardware.

• Quantitatively tracks the quality of the riveting process.
• All process data is automatically evaluated & stored.
• Proof of process capability & reliability.
• Less rejection & rework costs.

Servo Riveting Machines are for precisely accurate and controlled riveting operation.

Servo Riveting are available with Spin Tool Holder, with Radial Tool Holder or Roll Forming Head.

Advantages of Servo Riveting Machine :

• Completely electric servo riveting head - no compressed air or Hydraulic oil. required. 
• Precise Control of process parameter.
• Built in Process Monitoring without external hardware.
• Stroke control using HMI.
• Multiple programmable strokes possible as per variant. 
• Cycle time optimization with high speed approach and slow riveting. 
• Detect correct length of rivet before riveting.
• Detect force applied during riveting from servo feedback.
• Detect stroke taken by machine from servo feedback to avoid incomplete riveting.
• Safety brake is included as standard.
• High energy efficient.
• Fast approach, controlled pressing.Time optimization, increasing productivity.
• Negligible Maintenance.
• Long Life.

Orbital is a leading manufacturer of Riveting Machines in India for over 40 years and provides complete solutions to Riveting Applications in India.

Portable Riveting Guns for high Tonnage capacity available with:

• Different models from 30 Ton to 60 Ton
• Different shut heights and throats available
• High Speed, Low Noise, Easy to use, Portable & Highly Efficient.
• Complete solution with Rigid Portable Riveting Head, High Pressure Hydraulic Power Pack, High Pressure Hose, Spring Balancer & PLC Panel.
• Provide complete solution with fixtures.
• Swivel type and Fixed type hanging arrangements

Orbital is a leading manufacturer of Riveting Machines in India for over 40 years and provides complete solutions to Riveting Applications in India.

Portable Riveting Guns for high Tonnage capacity available with:

• Different models from 30 Ton to 60 Ton
• Different shut heights and throats available
• High Speed, Low Noise, Easy to use, Portable & Highly Efficient.
• Complete solution with Rigid Portable Riveting Head, High Pressure Hydraulic Power Pack, High Pressure Hose, Spring Balancer & PLC Panel.
• Provide complete solution with fixtures.
• Swivel type and Fixed type hanging arrangements

• Impact riveting machines come with precise stroke adjustment with dial.
• We also provide tooled up presses with stroke, force measurement, guarding.
• All our Riveting machines are equipped with a controller having a PLC & HMI to display stroke counter, machine errors, warning for tool life, password protection for settings, etc.

Automatic Pneumatic Punching and Riveting Machine from Orbital Automation Private Limited combines the efficiency of automated operations with the power of pneumatic systems for both punching and riveting tasks. This versatile machine is designed to handle high-volume production processes, providing precise and consistent results across a wide range of applications. Whether used in automotive, electronics, or industrial assembly, this machine ensures fast, efficient, and reliable performance, significantly improving productivity.

Key Features:

• Dual Functionality: Combines punching and riveting operations in a single machine, reducing setup times and optimizing production efficiency.
• Pneumatic Power: Uses pneumatic systems to deliver high riveting force and punching precision, ensuring consistent performance in repetitive tasks.
• Automated Operation: Fully automated, allowing for high-speed production with minimal manual intervention, boosting output and reducing labor costs.
• High Precision: Ensures accurate punching and riveting, maintaining tight tolerances for superior product quality.
• Durable Construction: Built from heavy-duty materials to handle continuous operation in demanding industrial environments.
• Adjustable Settings: Features customizable parameters to accommodate various sizes and types of rivets and materials, enhancing flexibility across applications.
• Low Maintenance: Designed for ease of maintenance, reducing operational downtime and ensuring long-term reliability.

Applications:

• Automotive component manufacturing
• Electronics assembly
• Metal fabrication and processing
• General industrial and mechanical assembly
• Appliances and machinery production

Double Head Riveting Machine by Orbital Automation Private Limited is engineered to provide dual-head riveting solutions for high-volume production environments. This innovative machine is designed for rapid and precise riveting of components, making it ideal for various applications in the automotive, aerospace, and general manufacturing sectors. Its robust construction and advanced technology ensure reliability and efficiency in your production processes.

Key Features:

• Dual-Head Design: Allows simultaneous riveting of two components, significantly increasing production efficiency and reducing cycle times.
• Precision Engineering: Ensures accurate rivet placement for secure fastening, enhancing the overall quality and durability of finished products.
• Versatile Applications: Suitable for a wide range of materials and applications, including metal and plastic components, across multiple industries.
• User-Friendly Controls: Features an intuitive interface that simplifies operation and minimizes training requirements for operators.
• Durable Construction: Built with high-quality materials to withstand the rigors of continuous use in demanding environments, ensuring longevity and reliability.
• Low Maintenance: Designed for easy maintenance, helping to reduce downtime and operational costs.

Applications:

• Automotive assembly (body panels, brackets)
• Aerospace manufacturing (component assembly)
• General manufacturing (appliances, machinery)
• Metal fabrication (frames, structures)
• Furniture assembly

Helmet Riveting Machine by Orbital Automation Private Limited is designed specifically for the helmet manufacturing industry, providing a precise and efficient solution for securing rivets in helmet components. This machine ensures strong, durable, and accurate fastening, making it ideal for both large-scale production and specialized helmet designs. With advanced technology and robust construction, it delivers consistent performance while reducing production time and labor costs.

Key Features:

• Specialized for Helmet Riveting: Tailored for secure and precise rivet fastening in helmet shells, visors, and straps.
• High Durability: Built to handle continuous operation in high-volume production environments with minimal wear and tear.
• Precision Control: Ensures accurate riveting without damaging delicate helmet materials like plastic or composite fibers.
• Ergonomic Operation: User-friendly interface and design to minimize operator fatigue and enhance production efficiency.
• Adjustable Settings: Customizable riveting force and rivet size compatibility to accommodate various helmet designs and materials.
• Low Maintenance: Minimal upkeep required, reducing machine downtime and overall operational costs.

Applications:

• Motorcycle helmet manufacturing
• Industrial safety helmet production
• Sports helmet assembly
• Bicycle helmet fabrication
• Military and tactical helmet manufacturing

Brake Lining Riveting Machine by Orbital Automation Private Limited is expertly designed to deliver high-precision riveting for brake linings, attaching them securely to brake shoes. Engineered for the demands of automotive, heavy machinery, and industrial applications, this machine combines efficiency, consistency, and safety. With automated riveting capabilities, it helps streamline production, ensuring consistent quality and reducing manual labor, making it ideal for manufacturers and maintenance workshops alike.

Key Features:

• High Precision and Control: Provides precise riveting with adjustable force, suitable for varying brake lining thicknesses and materials.
• User-Friendly Operation: Intuitive control panel for easy setup and adjustments, with the ability to accommodate a wide range of rivet sizes.
• Heavy-Duty Construction: Engineered for durability in high-production settings, with robust materials designed for continuous use.
• Low Maintenance Needs: Designed to reduce downtime and maintenance costs, ensuring reliable performance over time.
• Enhanced Safety Mechanisms: Incorporates safety features to minimize operator risk, providing a secure working environment.

Applications:

• Automotive brake lining manufacturing
• Brake shoe production for heavy-duty and commercial vehicles
• Repair and service centers for automotive and industrial machinery brakes
• Industrial machinery parts production

Advantages of the Brake Lining Riveting Machine:

• Increased Productivity: Automates the riveting process, significantly reducing production time and manual labor costs.
• Uniform Quality: Consistent riveting strength and placement, ensuring high-quality brake lining attachments every time.
• Cost-Effective Operation: Optimized for energy efficiency and ease of use, reducing both operational and labor costs.
• Versatile Compatibility: Adjustable to accommodate various rivet sizes and brake lining materials, ideal for diverse manufacturing needs.
• Improved Operator Safety: Features ergonomic design and built-in safety measures, creating a safer, more comfortable work environment.

Tubular Rivet Press from Orbital Automation Private Limited is specifically designed for the efficient installation of tubular rivets in various industrial applications. This robust machine ensures secure and accurate riveting, providing strong connections that are essential for the integrity and durability of assembled products. Ideal for use in automotive, aerospace, electronics, and general manufacturing, the Tubular Rivet Press enhances productivity and quality in the riveting process.

Key Features:

• Specialized Design: Tailored for tubular rivets, ensuring precise placement and secure fastening for a variety of applications.
• High Efficiency: Automates the riveting process, significantly reducing cycle times and increasing overall production speed.
• User-Friendly Interface: Equipped with an intuitive control panel for easy operation, allowing operators to quickly adjust settings based on specific production needs.
• Sturdy Construction: Built with high-quality materials to withstand heavy use in industrial settings, ensuring long-lasting performance and reliability.
• Versatile Applications: Suitable for various materials, including metals and composites, making it adaptable for diverse manufacturing requirements.
• Low Maintenance: Designed for easy maintenance with accessible components, reducing downtime and operational costs.

Applications:

• Automotive assembly for tubular components
• Aerospace manufacturing
• Electronics and electrical equipment assembly
• Metal fabrication and joining
• General industrial applications

Horizontal Riveting Machine by Orbital Automation Private Limited is designed for industries requiring efficient and precise riveting in a horizontal plane. This machine is ideal for applications where the horizontal orientation of workpieces allows for easier handling and alignment, such as automotive assembly, metal fabrication, and aerospace industries. Built with robust materials and advanced hydraulic systems, this machine ensures consistent performance and long-lasting durability.

Key Features:

• Horizontal Riveting Mechanism: Facilitates easier riveting for parts and assemblies that are best suited to horizontal orientation.
• High Precision: Ensures uniform riveting pressure for consistently strong and durable joints.
• Robust Construction: Engineered for heavy-duty industrial use, capable of withstanding long hours of operation.
• Customizable Settings: Adjustable force and rivet capacity to accommodate various workpiece sizes and materials.
• Ergonomic Design: Simplifies operation and reduces operator fatigue with user-friendly controls and efficient handling.
• Low Maintenance: Designed for minimal upkeep, ensuring long-term reliability and cost savings.

Applications:

• Automotive component assembly
• Aerospace manufacturing
• Sheet metal fabrication
• Heavy machinery and equipment assembly
• General metalworking and fabrication industries

Auto Rivet Feed Machine from Orbital Automation Private Limited is a fully automated solution designed to streamline and optimize the rivet feeding and installation process. With this advanced machine, rivets are automatically fed into the riveting station, allowing for continuous operation and significant productivity improvements in high-volume manufacturing environments. The machine is ideal for industries such as automotive, electronics, and general manufacturing where precision and efficiency are critical.

Key Features:

• Automatic Rivet Feeding: The system automatically feeds rivets into the riveting station, eliminating manual handling and increasing production speed.
• High-Precision Riveting: Ensures accurate and consistent rivet placement for a strong and durable assembly, reducing defects and improving product quality.
• User-Friendly Control System: Equipped with an easy-to-use interface that allows for quick setup and operation, minimizing downtime and operator training requirements.
• Durable Construction: Built with industrial-grade materials to ensure long-term performance in demanding production environments.
• Versatile Application: Capable of handling various rivet sizes and materials, making it suitable for a wide range of assembly applications.
• Low Maintenance Design: Requires minimal maintenance, reducing operational costs and ensuring maximum uptime.

Applications:

• Automotive component assembly
• Electronics manufacturing
• Aerospace and defense industries
• General industrial product assembly
• Household appliances production

Hollow Rivet Machine by Orbital Automation Private Limited is specifically engineered to handle hollow rivet applications with precision and efficiency. This machine is ideal for industries that require secure fastening with hollow rivets, such as leather goods, textiles, electronics, and sheet metal industries. It provides consistent and reliable performance, ensuring high-quality riveting even in high-volume production environments. Built for ease of use, this machine guarantees long-term durability and seamless operation.

Key Features:

• Specialized for Hollow Rivets: Designed to deliver precise and secure fastening for hollow rivets in a variety of materials.
• High-Speed Operation: Capable of performing rapid riveting cycles to meet production demands without compromising on quality.
• Durable Construction: Manufactured with high-grade materials to withstand continuous use in industrial settings.
• Customizable Settings: Adjustable riveting force and rivet size compatibility to suit specific production needs.
• User-Friendly Design: Simplifies operation with ergonomic controls, reducing operator fatigue and increasing productivity.
• Low Maintenance: Designed for long-term use with minimal servicing, ensuring reduced downtime and lower operational costs.

Applications:

• Leather and textile industries (belts, bags, shoes)
• Electrical and electronics industries
• Sheet metal fabrication
• Automotive interior components
• General fastening and assembly of hollow rivets

Advantages of the Hollow Rivet Machine:

• Precise Riveting: Ensures accurate and firm fastening of hollow rivets, enhancing product strength and appearance.
• Versatility: Suitable for various materials, including leather, fabrics, metals, and plastics.
• Increased Productivity: High-speed operation allows for efficient production in high-volume manufacturing lines.

Orbital Riveting Machine by Orbital Automation Private Limited is engineered for the precise and efficient installation of eyelets in a variety of materials, including textiles, leather, and synthetics. This machine is ideal for industries such as fashion, upholstery, and craft, providing a reliable solution for both decorative and functional applications. With its robust design and user-friendly features, the Orbital Riveting Machine enhances productivity and ensures a high-quality finish on every product.

Key Features:

• Specialized Functionality: Specifically designed for eyelet installation, ensuring secure and consistent fastening for high-quality results.
• High Precision: Provides accurate eyelet placement, enhancing the overall aesthetics and structural integrity of products.
• Durable Construction: Built from high-quality materials to withstand continuous operation in demanding industrial environments, ensuring longevity and reliability.
• User-Friendly Operation: Simple and intuitive controls allow for easy operation, minimizing the learning curve for new operators.
• Adjustable Settings: Customizable pressure and speed settings to accommodate various eyelet sizes and materials, enhancing versatility in production.
• Low Maintenance: Designed for easy maintenance, reducing downtime and ensuring smooth operation.

Applications:

• Apparel production (jackets, trousers, shirts)
• Footwear manufacturing (shoes, sandals)
• Bag and accessory assembly (handbags, backpacks)
• Curtain and upholstery work
• Craft and DIY projects

• Hydraulic Riveting Machine is suitable for diameter from 12mm up to 20mm MS rivets.
• Hydraulic oil pressure required is 20 - 120 Bar.
• Machine can rivet from freely swiveling joints to clamped, torque resisting joints.
• Accessories available are : Multi-Point, Multi-Spindle, Pressure Pad & Roll Forming Head
• Innovative process monitoring feature available with a built in load cell in the powerhead.
• Low maintenance & reliable
• Experienced service back up
• Rigid & Robust construction withstanding heavy abuse

• Completely electric servo riveting head. 
• Precise Control of process parameter.
• Built in Process Monitoring without external hardware.
• Stroke control using HMI.
• Multiple programmable strokes possible as per variant. 
• Cycle time optimization with high speed approach and slow riveting. 
• Detect correct length of rivet before riveting.
• Detect force applied during riveting from servo feedback.
• Detect stroke taken by machine from servo feedback to avoid incomplete riveting.
• Safety brake is included as standard.
• High energy efficient.
• Fast approach, controlled pressing.Time optimization, increasing productivity.
• Negligible Maintenance.
• Long Life.

Electrical Riveting Machine by Orbital Automation Private Limited is designed for precision and efficiency in riveting applications for electrical components. This machine offers reliable performance in assembling various electrical products, including connectors, switches, and circuit boards. Built with advanced technology and durable materials, the Electrical Riveting Machine enhances productivity while ensuring a secure and accurate fastening process.

Key Features:

• Precision Engineering: Ensures accurate riveting for electrical components, improving the reliability and safety of the final product.
• High-Speed Operation: Capable of rapid riveting cycles, making it ideal for high-volume production environments.
• Durable Construction: Crafted from high-quality materials to withstand continuous use in demanding industrial settings, ensuring longevity and reliability.
• User-Friendly Interface: Designed for ease of operation, allowing operators to quickly learn and efficiently manage the riveting process.
• Adjustable Pressure Settings: Customizable settings to accommodate different materials and component sizes, enhancing versatility.
• Low Maintenance Requirements: Engineered for easy maintenance, minimizing downtime and maximizing productivity.

Applications:

• Assembly of electrical connectors
• Manufacturing of switches and relays
• Production of circuit boards
• Electrical appliance assembly
• General manufacturing applications requiring reliable fastening

Orbital Automation Private Limited offers a comprehensive range of Industrial Riveting Machines designed to meet the demanding requirements of various manufacturing sectors. Our machines are engineered for high performance, durability, and precision, making them ideal for high-volume production lines. With advanced technology and user-friendly features, our Industrial Riveting Machines streamline the riveting process, ensuring secure and reliable joint integrity in every application.

Key Features:

• High Efficiency: Designed for rapid and continuous operation, significantly reducing cycle times and maximizing output in industrial settings.
• Precision Engineering: Ensures accurate rivet placement, delivering consistent quality and enhancing the strength of assembled products.
• Versatile Applications: Suitable for a wide range of materials and rivet sizes, making them adaptable for industries including automotive, aerospace, electronics, and metal fabrication.
• User-Friendly Controls: Equipped with an intuitive interface that simplifies operation, allowing quick adjustments for various production requirements.
• Sturdy Construction: Built with high-quality materials for robustness and reliability, ensuring long-lasting performance even in demanding environments.
• Low Maintenance: Designed for easy maintenance, minimizing downtime and reducing overall operational costs.

Applications:

• Automotive assembly lines
• Aerospace component manufacturing
• Electronics and electrical equipment assembly
• Metal fabrication and joining processes
• General industrial applications